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中國農業機械化科學研究院集團有限公司 主管

北京卓眾出版有限公司 主辦

基于CFD-EDEM的拋臂系統多物理場耦合優化

Multi-physical field coupling optimization of throwing arm system based on CFD-EDEM

  • 摘要: 為了探究影響青貯機拋臂系統拋送效率等關鍵性因素,利用風速計測量拋臂內部風速,同時使用高速攝像機捕捉拋臂內不同位置物料顆粒速度,獲得初始試驗數據。利用CFD-EDEM耦合對拋臂系統拋送物料的物理運動過程進行仿真模擬,并將仿真結果與試驗數據進行對標,以校準仿真輸入參數。在此基礎上,通過HyperStudy完成拋臂結構多物理場結構優化,分析不同拋臂結構下拋臂出口顆粒平均速度和進出口壓差,獲得更優的拋臂結構。仿真驗證表明,優化后拋臂出口顆粒平均輸出速度提高15.93%。優化后樣機與原模型試驗結果對比,物料顆粒拋送距離增加175%,減少拋臂結構的磨損,物料顆粒運動一致性也得到較大提高,滿足青貯機拋臂出口物料速度高、散落范圍小的設計要求。該方法為青貯收獲機拋臂系統拋送效率多物理場耦合優化分析提供一種切實可行的技術路線。

     

    Abstract: To explore key factors affecting throwing efficiency of silage machine throwing arm system, anemometer was used to measure wind speed inside throwing arm, and a high-speed camera was used to capture velocity of material particles at different positions in throwing arm to obtain initial test data.CFD-EDEM coupling was used to simulate physical motion process of material thrown by throwing arm system, and simulation results were compared with test data to calibrate simulation input parameters.On this basis, multi-physical field structure optimization of throwing arm structure was completed by HyperStudy, and average velocity of particles at outlet of throwing arm and differential pressure between inlet and outlet of throwing arm were analyzed under different throwing arm structures, to obtain a better throwing arm structure.Simulation verification showed that average output speed of particles at optimized throwing arm outlet increased by 15.93%.Compared with test results of original model, optimized prototype increased material particle throwing distance by 175%.Throwing arm structure wear reduced, and material particle motion consistency has been greatly improved, to meet design requirements of high speed and small scattering range of silage machine throwing arm outlet.A feasible technical route was provided for multi-physical field coupling optimization analysis of silage machine throwing arm system throwing efficiency.

     

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