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中(zhong)國(guo)農業機(ji)械化(hua)科學研究院(yuan)集團有限公司 主管(guan)

北京卓眾出版有限公(gong)司 主(zhu)辦

基于模塊化的葉菜精量播種機研發與應用

Development and application of modularization-based leafy vegetable precision seeder

  • 摘要: 針對現有葉菜播種機以覆土播種機為主,每次投種僅播種植盤中1行,播完1個種植盤需要多次投種,生產效率較低,無法實現無土育苗的種植農藝,設計以無土栽培專用海綿盤為播種對象的新型全自動氣吸式葉菜精量播種機。該機采用模塊化設計,一次動作流程可完成整盤葉菜播種操作。經設計計算和播種試驗驗證,輸送帶膠帶輥直徑73 mm、輸送速度0.27 m/s和輸送電機功率370 W,可滿足播種機對種植盤的輸送需求;缸徑25 mm的無桿氣缸可滿足平移裝置所需平推力需求,缸徑63 mm的標準氣缸可滿足播種時負壓艙垂直方向運動所需推力需求;真空度22 kPa、流量270 m3/h的真空泵能滿足負壓艙吸嘴對種子吸附力的需求;當吸嘴直徑1 mm時,漏播率和重播率都處于較低水平;通孔針結構可有效避免吸嘴堵塞造成播種效率下降問題,可降低播種機運行故障及保證設備運行穩定性。

     

    Abstract: Aiming at existing leafy vegetable seeder to cover soil seeder, each casting only sowing planting tray one row, one planting tray needs to be seeded many times, production efficiency is low, and can not realize planting agronomy of soilless seedling, a new type of fully automatic air suction leafy vegetable precision seeder with soilless cultivation sponge tray as seeding object was designed.Equipment adopted modularized design, and one-time action process could complete whole tray leafy vegetables seeding operation.Design calculation and seeding experiment confirmed that conveyor belt roller diameter was 73 mm, conveying speed was 0.27 m/s, and conveying motor power was 370 W, which could meet seeder conveying demand for planting trays.Rodless cylinder with a cylinder diameter of 25 mm could meet flat thrust demand required by transpotation device, and standard cylinder with 63 mm cylinder diameter could meet thrust demand for vertical movement of negative pressure chamber during seeding.Vacuum degree was 22 kPa, flow rate 270 m3/h vacuum pump could meet negative pressure chamber suction nozzle on seed adsorption force needs.When diameter of suction nozzle was 1 mm, missed sowing rate and replanting rate are at a low level.Through-hole needle structure could effectively avoid suction nozzle clogging caused by decline in seeding problem efficiency, reduce seeder operation failure and to ensure equipment operation stability.

     

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