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中國農業機械化科學研究院集團有限公司 主管

北京卓眾出版有限公司 主辦

基于PLC控制的自動變速秸稈均料器設計與試驗

Design and experiment of automatic transmission straw average feeder based on PLC control

  • 摘要: 為提高秸稈生產效率,解決傳統均料器秸稈出料均勻性低和均料速度無法調節的問題,基于反向差速運動原理,設計基于PLC控制的自動變速秸稈均料器,由框架、電機架、主動軸、從動軸、箱體焊合、撥草輥、刮板側板、電機、刮板和PLC控制系統組成。PLC控制系統采集均料器輸出秸稈層厚度信息和下一步工序的電機電流信息,PLC程序運算后傳遞給變頻器對電機進行轉速調整;計算差速運動速度是否滿足工作需求和運用Solidworks的Simulation靜應力分析撥草輥的力學性能,計算撥刀數量和選擇適合排列方式。整機試驗表明,該設備能夠根據需求自動調節均料速度,秸稈層厚度標準差3.26 mm,均料效率3423 kg/h,可以滿足工作需求。

     

    Abstract: To improve straw production efficiency and solve problems of straw discharge low uniformity and unadjustable feeding speed in traditional average feeders, an automatic variable speed straw average feeder based on principle of reverse differential motion and PLC control was designed.It comprised a frame, electric frame, drive shaft, driven shaft, box welding, grass roller, scraper side plate, motor, scraper, and PLC control system.PLC control system collected output straw layer thickness information of average feeder and motor current information of next step.After PLC program was calculated, information was transmitted to inverter to adjust motor speed.Calculation of differential motion speed determined whether met work demand and used Solidworks simulation static stress to analyze grass roller mechanical properties, calculated the number of blocks, and selected suitable arrangement mode.Whole-machine test showed that equipment could automatically adjust average feeding speed according to requirements, with a standard deviation of 3.26 mm for straw layer thickness, and average feeding efficiency of 3423 kg/h, which could meet work requirements.

     

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